Kara tsawon lokacin amfani da Tub Grinder: Bayani na Kula da Ayyukan Kula

Tub grinders suna da mahimmanci ga wasu al'ummar da suka yi ayyukan kafa na gida don fuskantar hay, stalks da bales don zama abin da ke da shi daidai. A matsayin abin da ke cirewa da yawa da ke cirewa da yawa, hammers da rotor bearings suna taka wani tsawo mai kyau da abrasion. Kadanin ayyukan kafa na gida ya sa ta hana abin da ke da shi daidai, kadanin gyara, kadanin cirewa, kadanin kankara da kadanin ayyukan kafa na gida daga kowane.

Wannan checklist ya tsara kansa akan amfani, sauyawa da ayyukan kafa na gida na hammers da bearings da suka kuzo, da suka haɗa da GENGZE F800/F1000/F1300 tub grinders don kusanta kadanin ayyukan kafa na gida da kadanin abin da ke da shi daidai.

Matsayin 1: Yadda ake amfani da kafin ayyukan kafa na gida
1. Taimaka dukkan abin da ke cikin tub grinder, kusanta kadanin ayyukan kafa na gida daga tractor PTO, electric motor ko diesel engine da kusanta kadanin ayyukan kafa na gida.
2. Jira 5–10 minute don kusanta kadanin ayyukan kafa na gida daga kowane kafin buƙata kadanin ayyukan kafa na gida.
3. Haɗa kadanin ayyukan kafa na gida da locking brackets don kusanta kadanin ayyukan kafa na gida daga kowane kafin kadanin ayyukan kafa na gida.
4. Ku ɗo gaskiya na kuma cut-resistant gloves, safety goggles da steel-toe boots, kuma ku kare mutane masu alaƙa daga wani yanki na aiki.

Matsayin Biyu: Tattaunin Kullum & Amsa Kullum GENGZE tub grinders sun yi amfani da kuli na uku da biyu na carbide alloy. Tattauna kullum don 50 sa'at na aiki. Idan duk bayanai na aiki suka ci gaba, duk kullum zasu amsa saba'a. 2.1 Fasahar Ci Gaba & Amsa Ci Gaba Ta Yawa Ta Yawa: Idan ci gaba ta yawa ta dace, kuma kuli na uku da biyu ta dace kuma carbide layer ta dace. Za ku iya gyara kullum don aikin bayanai na baya kuma gyara rotor. Don ci gaba ta yawa, kuli na uku suka ci gaba kuma carbide coating ta dace. Ku shiga kulon na abubuwa da suka amsa kuma ku amsa duk kullum a cikin 10 sa'at na aiki. Idan ci gaba ta yawa ta yawa, za a amsa duk kullum saboda amfani. Idan duk kuli na hudu suka ci gaba, kuma alloy base ta dace, ko kullum ta dace ko ta ci gaba, ku amsa duk kullum a cikin wani row na rotor. Idan abubuwan da suka amsa suka dace kamar hammer pins da suka dace, snap rings da suka dace, kuma spacer blocks da suka ci gaba, ku amsa pins da snap rings saba'a da kullum.
 
Bayan-Sakewa Optimization Tips Zabi asali GENGZE carbide guduma. Tsarin su na gefe huɗu mai jure lalacewa yana tsawaita rayuwar sabis da sama da 40% idan aka kwatanta da maƙallan ƙarfe na yau da kullun. Bayan maye gurbin guduma, kunna na'urar a ƙananan gudu na minti 10. Kashe nan da nan idan akwai karfi vibration faruwa sake duba rotor balance. Tsaftace allon yayin kula da guduma. Ƙunƙarar allon yana ƙara nauyin ƙwanƙwasa ƙwanƙwasawa kuma yana hanzarta ƙwanƙwasawa.

Sashe na 3: Binciken Layer & Sauyawa Dukkanin GENGZE tub grinders suna sanye da SKF bearings masu nauyi don rotors, masu turawa da kuma juyawa na juyawa. Fashewar ƙura, ƙarancin man shafawa da kuma rashin daidaituwa na rotors wanda ke haifar da ƙwanƙwasa ƙwanƙwasawa yana haifar da lalacewar bearings. Bincika bearings kowane awa 100 na aiki.

2.1 Alamarai na Karamin Samun Zane Shigar da aiki kuma shiga suka gaba don sauya lokacin da kowane daga wannan alamarai zai samu: tsinku na kwayoyin karami ta harka ta yawa wanda ke taka da karamin kwayoyin karami a lokacin da aka gudan, kuzo na kwayoyin karami ta yawa, kuzo na kwayoyin karami ta yawa ko kuzo na kwayoyin karami ta yawa, ƙarfi na kwayoyin karami ta yawa da 70°C bayan 30 miniti na aiki mai kyau, kuzo na kwayoyin karami ta yawa da kuzo na kwayoyin karami ta yawa lokacin da aka shiga kwayoyin karami, kuzo na kwayoyin karami ta yawa, kuzo na kwayoyin karami ta yawa da kuzo na kwayoyin karami ta yawa, kuzo na kwayoyin karami ta yawa da kuzo na kwayoyin karami ta yawa, kuzo na kwayoyin karami ta yawa da kuzo na kwayoyin karami ta yawa, kuzo na kwayoyin karami ta yawa da kuzo na kwayoyin karami ta yawa.

Ƙанسو 4: Tsaftin Yawanci Na Aiki Don Gudun Karamin Karama Tsaftin yawanci na aiki yana gudun karamin karama ta hanyar gudun karamin karama na hammer da bearing. Ku sa karamin rawa na aiki a cikin crusher don gudun karamin abubuwa masu zafi kamar wire na iron da kwayoyi. Abubuwan masu zafi suna gudun karamin hammer a lokacin da suka daga karama da suka ci gaba ga bearing. Ku kara karamin aiki da kuma ku jin karamin tub. Karamin aiki yana nuna karamin rotor, karamin tashin da karamin karama na hammer da bearing. Ku sa dust na karamin bearing housings da rotor chambers ta amfani da compressed air a kowace rana don gudun karamin dust na karama don shiga cikin seal gaps. Ku sa anti-corrosion treatment bayan karamin karama. Ku rubu idle bearings da hammer pins ta amfani da anti-rust oil kuma ku kafa grinder dake waterproof tarpaulin. Ku jiya records na maintenance wanda suka kasance operating hours, hammer rotation da dates na replacement, da bearing lubrication cycles. Ku gano wear cycles da ku sanya replacement a baya don gudun karamin emergency shutdowns.

Kashi na 5: Musamman na Musamman don GENGZE Tub Grinders F800 Small-Medium Tub Grinder An sanye shi da maƙallan ƙarfe 40 waɗanda ke buƙatar cikakken maye gurbin kowane awanni 300 zuwa 500. Yana amfani da madaidaicin SKF roller bearings, wanda ya kamata a maye gurbin bayan sa'o'i 1,500 na aiki. Matsayin sa guda daya shine 100200kg. Ka guji dogon lokaci na cikakken aiki don rage lalacewa.

F1000 Babban Tub Grinder Wannan samfurin yana da karfe 64 da aka ƙarfafa karfe. Ka juya guduma a kowace awa 200 kuma ka sauya dukan saitin a kowace awa 600 zuwa 800. Rotor yana da ƙungiyoyi 8 na ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙ Yawan sa'a daya ya kai tan 315. A gonaki da ke da shanu sama da 5,000, ya kamata a rage tsawon lokacin shafawa da rabi.

F1300 Ƙaramin Tuba Mai Tsoro Yawa Ya kasu 88 hammers na kwayoyi da ke zama mai tsoro. A halin da ake yin amfani da shi ta yawa, ku ce kuma hammers akan ƙarshe na 30 awat. Ya dace da engine na Weichai na diesel da ke ciki 230–320kW, ya amfani da bearings na SKF na gaba daya da ke bukata yin sauya bayan 2,000 awat na aiki. Tuba na yawa ta ke sanya kuma kwayoyin da ke cikin tsohuwa, don haka ku sauya chamber na rotor akan karshe na rana don kara yin tsoro na kwayoyi.

Kammal: Hammers da bearings na SKF suna ne daga cikin abubuwan da ke ƙarƙashin yawa a cikin tub grinders. Yanzu kada ka gane abubuwan da suka ƙarƙashi kusan, domin kuma zai iya haifar da kariyar rotor, kariyar transmission, da kariyar tsayi ta yau da kullum. Ka amfani da wannan checklist na kuskuren, saukar da lubrikasi don samun tsayin kuskure mai kyau, kara lokacin tsayin mashin ta hanyar kara 30% ko karin, da kuma kara karamin bayanan abubuwan da suka shiga a farko ta shekara. Ya sa ku amfani da hammers na GENGZE da suka shiga da suka taimaka da bearings na SKF a lokacin saukarwa don samun kuskure mai kyau da tsayin mai kyau a lokacin da aka yi tsayin kasa.